SES Huntsville Manufacturing and Aviation Operations

SES Manufacturing Operations are located in Huntsville, Alabama and offer state-of-the-art electrical/ mechanical manufacturing and platform integration facilities including local aircraft hanger operations. SES Huntsville Operations is geographically located near Redstone Arsenal, Alabama with primary focus on supporting the U.S. Army Aviation and Missile Command and its tenant Portfolio Acquisition Executive Offices.

SES, via partnership and existing DoW contracts, utilizes both Government and contractor facilities to support our rapidly growing customer base. SES currently has access to in excess of 1.4 million square feet of manufacturing, integration, warehousing and office/administrative support facilities in the Huntsville/Madison County area.

Our facilities and operations are ISO 9001:2015, AS9100D and AS9110C Registered by Intertek. We have been certified to the Aerospace Standards for over 19 years

Work performed via SES Huntsville Manufacturing Operations’ contractor operated facilities utilize two primary locations/facilities (Huntsville East and Huntsville West) totaling 1.25M square feet.

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SES Huntsville East

The SES East Manufacturing Facility is located at 4015 Pulaski Pike NW, Huntsville, AL 35810, phone 256-858-0106 and is housed in 63,200 square feet of buildings, all of which are heated and air-conditioned. SES has extensive experience and expertise in the design, development, integration, testing and manufacture of various aviation sub-systems integration kits (A-kits) and integration of corresponding avionics and other aviation kits/systems (B-kits) and well as a host of other DoW weapon system manufacturing programs outlined in our Success Stories section.

The SES East facilities consist of a complete manufacturing capability including:

• Manufacturing Engineering
• Systems Integration
• Electrical assembly
• Wiring harness fabrication
• Potting
• Conformal coating
• Milling
• Turning
• Sheet metal fabrication
• Plating
• Painting including “CARC” and camouflage, powder coating, and welding

The SES East Manufacturing facility includes:

• CNC, Manual Mills, Lathes, & Grinding
• 4 Axis Precision Machining
• NASA & DoW Certified Welders (MIG & TIG)
• Complete EPA Approved CARC Painting
• Electro-Mechanical Devices and Assemblies
  • Communication devices
  • Fire control assemblies
  • Amplifiers
  • Generators
• Cables and Wiring Harnesses of any size

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SES Huntsville West

The SES West Operations Facility is located at 248 Dunlop Blvd, Huntsville, AL 35824, phone 256-258-0500 and has 1.18M square feet all of which are heated and air-conditioned. SES West is just minutes from the Huntsville International Airport (HSV) - where SES manages another 212,000 square feet of hangar space. The Defense Contract Management Agency (DCMA) Approved Procurement System/Purchasing Department resides within the SES West Facility and executes in excess of 15,000 purchase orders per year in materials acquisition, managing over 1,500 vendors.

The SES Aircraft Paint facility has an EPA & OSHA compliant wash rack, and is 160 feet by 55 feet - large enough to fit two CH-47 aircraft at once. There is a helipad by the paint facility for easy access. The facility has media/bead blast with the ability to section off from ongoing paint operations. Downdraft filtered air systems ensure coatings are applied evenly, and the paint booth is heated to ensure coatings are properly cured. SES maintains a full staff of experienced and certified painters and plastic media blast personnel on site. As of mid-2015, over 120 aircraft have been painted at SES.

• EPA & OSHA Compliant Wash Rack
• 160’ x 55’ state-of-the-art Paint Facility (capable of fitting 2 CH-47 aircraft at once)
• 2nd Helipad for easy access
• Media/Bead Blast with the ability to section off from ongoing paint operations
• Down draft filtered air systems ensures coatings are applied evenly
• Heated paint booth ensures coatings are properly cured.
• Full staff of experienced & certified painters and plastic media blast personnel

Click here for Arrival/Departure Procedures

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SES Huntsville International Airport (HIA) North

Located on Huntsville International Airport at 2852 WALL TRAINA HWY, SUITE AA, HUNTSVILLE, AL, 35824, the HSV North Hangar Facility consists of 13,750 square foot hangar space and primarily supports SES's Non-Standard Aircraft Programs.

Click here for Arrival/Departure Procedures

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SES Huntsville International Airport (HIA) South

Located on Huntsville International Airport at 2844 WALL TRIANA HWY, STE BAY H, HUNTSVILLE, AL, 35824, the 87,253 square foot HSV South Hangar Facility is the second largest of three hangars that support a variety of rotary and fixed wing aviation requirements. Both the North and South Hangars support SES’s use of C-5 or C-17 aircraft in support of strategic and rapid deployment requirements.

Click here for Arrival/Departure Procedures

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SES Huntsville International Airport (HIA) South II

Located on Huntsville International Airport adjacent to the South Hangar at 2844 WALL TRIANA HWY, HUNTSVILLE, AL, 35824. The 111,000 square foot Facility is the largest of the three hangars that support a variety of rotary and fixed wing aviation requirements. Both the North, South Hangar, and South II hangars support SES’s use of C-5 or C-17 aircraft in support of strategic and rapid deployment requirements.

Click here for Arrival/Departure Procedures

SES Patuxent River, MD

SES Patuxent River is located near Naval Air Station Patuxent River, Maryland. Our Pax River Office supports Navy, Marine Corp, and Coast Guard customers with a range of operations including rapid prototyping, modifications, integration, and service life extension for helicopter, fixed wing, jets and unmanned aircraft. SES Pax River brings OEM-like capabilities with lower overall cost to the Naval Aviation community.

SES Warner Robins, GA

The SES Warner Robins facility is located less than one mile from the Robins Air Force Base at 110 Stillwater Circle, Bonaire, GA 31005. The 8,500 sq. ft. facility provides direct access and rapid support to Air Force customers. The Warner Robins team delivers Program Management, Integrated Logistics Support, ATS Engineering & Software Integration, DMSMS analysis, product development, prototyping, and technical data services across multiple USAF directorates. This includes, but it is not limited to:

• Program Management for all SES AF Programs
• Integrated Logistics Support for SOF/PR, Rotary, Mobility, Fighters/Bombers, and ATS/SE
• ATS testing, TPS/software support, prototyping, and sustaining engineering
• Reverse engineering & obsolescence resolution
• Technical Order development, including S1000D and IETMs
• FMS support for aerospace support equipment and IM shops

Our leadership and workforce emphasize innovation, responsiveness, and cost effective mission support, ensuring maximum value for every customer.

Point of Contact:
Mr. William Hanig
Sr Vice President, Air Force Programs
Bonaire, GA
478 236 1042